Mining Sector
At Llewellins Gears, we specialise in the design and manufacture of precision gears, splines, and other critical components tailored for the mining industry. As an ISO 9001:2015 certified manufacturer, we ensure that our entire production process—from manufacturing to testing—meets the highest international standards.
Our ISO certification reflects our commitment to delivering components that are highly reliable and engineered to perform in the harsh, high-demand environments of the mining sector. We also offer gearbox refurbishment services and support for essential mining equipment, ensuring your machinery operates at peak performance.
Capabilities in Mining Gear and Spline Manufacturing
Mining Gears and Splines
We produce high-performance gears, splines, and other components for various applications within the mining industry, including drilling rigs, crushers, conveyors, and mineral processing equipment. Each component is designed to withstand the extreme loads, vibrations, and demanding conditions typical of mining operations, ensuring optimal performance and long-term durability.
Other Mining Components
In addition to gears and splines, we manufacture and refurbish a wide range of critical components such as shafts, couplings, bearings, and seals, ensuring all parts contribute to the efficient operation of your mining machinery. Whether it’s for excavation, transport, or mineral processing systems, we offer reliable components tailored to meet the specific needs of the mining sector.
Gearbox Refurbishment
We provide gearbox refurbishment services to restore your critical mining equipment to optimal performance. Whether it’s for a drilling operation, haulage system, or processing plant, our expert servicing helps extend the life of your gearboxes, reducing downtime and ensuring efficient operation.
Mining Equipment Support
Our expertise extends to components used in mining equipment such as crushers, excavators, shovels, and haul trucks. We offer precision gears and splines for these essential machines, ensuring they operate efficiently and reliably in challenging mining environments. We also provide refurbishment services to help maintain and extend the life of your equipment.
Commitment to ISO 9001 Quality Control
As an ISO 9001-certified manufacturer, we adhere to stringent quality management processes throughout production. This ensures that all our gears, splines, and refurbished units meet mining-specific standards, providing exceptional performance and reliability in the demanding conditions of the mining industry.
Key Mining Gear and Spline Types
- Spur Gears – Ideal for applications requiring efficient power transmission between parallel shafts.
- Helical Gears – Designed for smooth, quiet operation in high-speed, heavy-load applications typically found in mining equipment.
- Bevel Gears – Crucial for transmitting power between shafts set at various angles, making them essential for mining machinery such as crushers and conveyors.
- Worm Gears – Compact and efficient, perfect for tight spaces requiring high torque and minimal maintenance in mining equipment.
- Planetary Gears – Used in high-efficiency, lightweight power transmission systems for excavation, transport, and processing equipment in mining operations.
- Splines – Vital for transferring torque between connected components, ensuring secure and reliable connections for critical mining systems, such as crushers, haul trucks, and processing plants.
Materials Tailored for Mining Durability
Our gears and splines are crafted from advanced, high-performance materials like stainless steel, titanium, and hardened alloys. These materials are selected to withstand the harsh conditions found in the mining industry, including high pressure, extreme temperatures, and constant mechanical stresses.
Precision Manufacturing for Critical Applications
We utilise precise manufacturing techniques in gear cutting, spline production, and finishing to meet the strictest tolerances. Every part is designed to endure the unique stresses of mining operations, ensuring reliable performance and durability in the field.
Other Sectors
Provide a first class service from a long standing professional company run by experienced and proper people. Many thanks for the parts remade for my vintage Peugeot Bebe.