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Close-up of three metal gears being machined, with coolant fluid and sparks visible as a tool works on the center gear; yellow industrial equipment is seen in the background.

At Llewellin’s Gears, we provide high-precision wire erosion services for intricate, tight-tolerance components. Ideal for hard materials and complex geometries, wire erosion enables us to deliver exceptionally accurate parts without mechanical stress or tool pressure.

Close-up of a wire-cut electrical discharge machine (EDM) in operation, with a thin metal wire precisely cutting through a piece of metal. The machine is surrounded by metallic components.

Wire Erosion Capabilities

  • Internal & External Profiles
  • Keyways, Splines & Slots
  • Fine Holes & Narrow Gaps
  • Sharp Internal Corners & Delicate Geometries

Materials

  • Hardened Tool Steels
  • Stainless Steels
  • Titanium
  • Tungsten Carbide
  • Copper & Brass
  • Inconel & Exotic Alloys

Capacity

  • Max Workpiece Size: 1300 x 1000 x 510 mm
  • Tolerance: ±0.01 mm
  • Taper Cutting: up to 30°
A wire electrical discharge machine cuts a precise, geometric pattern into a metal surface, with the thin wire visible above the workpiece. The scene has a cool, blue-toned lighting.

Benefits of Wire Erosion

  • No Mechanical Stress or Distortion.
  • Ideal for Hard or Heat-Treated Materials.
  • High Precision & Repeatability.
  • Burr-Free, Smooth Edges.
  • Minimal Post-Processing.
Close-up of a metal gear being machined with sparks and coolant fluid spraying, surrounded by other gears and industrial equipment in a factory setting.

Quality Assurance

Every component is inspected using calibrated gauges and documented processes in line with our ISO 9001:2015 quality management system. Full inspection reports are available upon request.

Other Capabilities

A vintage yellow and black open-top car with tufted black leather seats, brass headlamps, and large spoked wheels, displayed indoors among other classic vehicles.